Cost-Effectiveness and Operational Economy
Dry Batch Concrete Batching Plants offer significant economic advantages starting with a lower initial investment compared to wet mix plants, as they eliminate the need for a central mixer and complex on-site mixing systems . This streamlined design not only reduces capital expenditure but also leads to substantially lower operating costs . The plants have fewer moving parts in the mixing process, which decreases wear and tear, minimizes downtime, and reduces long-term maintenance expenses . Furthermore, the dry process allows for more efficient transportation, as dry materials are lighter and can be hauled over longer distances without the risk of setting, thereby optimizing logistics costs
Deployment Flexibility and Rapid Project Response
A key strength of these plants is their exceptional flexibility and mobility . Many models feature a modular design that allows for quick installation and dismantling, enabling rapid deployment to new job sites without the need for extensive foundation works . This makes them ideally suited for remote or temporary projects where a permanent setup is impractical . Their ability to be easily relocated provides contractors with the agility to respond quickly to changing project demands across multiple sites, significantly enhancing operational adaptability and reducing setup time
Precision Batching and Quality Control
Despite not mixing water on-site, Dry Batch Plants excel in precise ingredient management . They are equipped with advanced automated control systems, typically Programmable Logic Controller (PLC) based, which ensure high-accuracy weighing of all components—aggregates, cement, and additives . This results in batching precision with minimal deviation, for instance, within ±2% for aggregates and ±1% for cement . This high level of control allows for consistent concrete quality and the ability to produce specific mixes, such as dry-hard concrete, meeting the rigorous requirements of various infrastructure projects
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Strong production capacity and stability
Stationary concrete batching plants have the production capacity to meet the large-scale concrete needs of construction projects and infrastructure activities. Their overall structure is highly stable, ensuring a continuous and reliable supply of high-quality concrete, effectively guaranteeing that the progress of large bridges, highways, and other projects is not affected by material supply issues.
High degree of automation and precise measurement
Stationary mixing plants are typically equipped with advanced automatic control systems, achieving automated control of the entire process or main processes from feeding, metering, mixing to unloading, with metering accuracy up to ±1%.
Excellent environmental performance
By adopting a fully enclosed or semi-enclosed structural design and installing efficient dust removal equipment, dust-generating points such as the mixing host and powder silos are sealed and dust is removed, greatly reducing dust emissions and minimizing environmental impact.
Good long-term economic performance
Its long service life, large production capacity, and high degree of automation allow for reduced unit product costs during long-term continuous production, demonstrating excellent long-term economic benefits. Especially for long-term, large-scale engineering projects, its economies of scale and operational efficiency advantages are significant.
Concrete Mixing Plant Parameters
| Name of parameter | Model | ||||
| YHZS35 | YHZS60 | YHZS90 | YHZS120 | YHZS180 | |
| Theoretical productivity | 35m3/h | 50m3/h | 75m2/h | 90m3/h | 150m3/h |
| Model of mixer | JS750 | JS1000 | JS1500 | JS2000 | MAO4500/3000 |
| Mixing motor power | 30kw | 2x18.5kw | 2x30kw | 2x37kw | 2x55kw |
| Cycle period | 60s | 60s | 60s | 60s | 60s |
| Volume of mixer | 750L | 1000L | 1500L | 2000L | 30001 |
| Aggregate | ≤80mm | ≤80mm | ≤80mm | ≤80mm | ≤80mm |
| Volume ofcement silo | 1x100t | 2x100t | 2x100t | 2x100t | 2x100t |
| Capacity of batching plant | 1200L | 1600L | 2400L | 3200L | 45001 |
| Volume of aggregate bins | 2x4m3 | 2x6m3 | 2x8m3 | 3x20m3 | 3x20m3 |
| Quantity of aggregate | 2 | 2 | 2 | 3 | 3 |
| Productivity of agg- regate belt conveyor |
150t/h | 200t/h | 250t/h | 500t/h | 750t/h |
| Max.productivity of screw conveyor |
40t/h | 80t/h | 80t/h | 80t/h | 80t/h |
| Unloading height | 3.8m | 3.8m | 3.8m | 4.0m | 4.0m |
| Total power ofthe plant | 75kw | 105kw | 150kw | 165kw | 182kw |
| Measuring range and precisionof aggregate |
(1000-3000)≤±2% | (1000-4000)≤+2% | (1000-4000)≤+2% | (80-3600)≤±2% | (80-5000)≤±2% |
| Measuring range and precision of cement |
(150-500)≤+1% | (200-600)≤+1% | (200-800)≤+1% | (400-1200)≤+1% | (400-1500)≤+1% |
| Measuring range and precision of coal ash |
(100-300)≤±1% | (100-400)≤±1% | (130-500)≤±1% | (130-600)≤±1% | |
| Measuring range and precision of water |
(100-300)≤+1% | (100-450)≤+1% | (100-600)≤+1% | (150-500)≤+1% | (150-700)≤+1% |
| Measuring range and precision of admixture |
(0-20)≤+1% | (10-50)≤±1% | (10-50)≤±1% | (15-60)≤±1% | (15-70)≤±1% |
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Optional features of ZEYU concrete batching plant
Your investment in a concrete batching plant is crucial to your future production efficiency and business growth. Whether you are a ready-mixed concrete producer, engineering contractor, or precast component manufacturer, we are committed to translating your unique needs into leading-edge, efficient solutions.
We understand that no two batching plants are exactly alike. Therefore, leveraging 18 years of experience focused on the global market and strong R&D capabilities, we offer far more than standard products; we provide deeply customized turnkey projects. From site planning to equipment selection, every solution we provide is designed to maximize your long-term return on investment.
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Precise matching and productivity improvement
Our technical sales team will work closely with you, acting as your in-house experts, to recommend the optimal layout and equipment combination based on your specific raw materials, production targets, business plans, and site conditions, directly helping to improve production efficiency. -
Reliability and intelligence based on international experience
With 18 years of experience in international projects, we can integrate reliable technologies and intelligent control solutions, proven in complex operating conditions around the world, into your mixing plant to ensure stable operation and meet future challenges. -
Ensure efficient operation of equipment under different climatic conditions
We have established ZEYU brand concrete mixing plants in countries with both cold, dry climates and hot, humid climates (such as Russia, Mongolia, Saudi Arabia, and Thailand). We have extensive experience to ensure that our batching plants can operate efficiently in diverse climates. -
Customized services for batching plants
We offer customized nameplate and logo spraying services for concrete batching plant equipment. A concrete batching plant with your own company logo will be the best form of advertising.