Leave Your Message

HZS120 Precast Concrete Batching Plant

HZS120

Precast Concrete Batching Plant

The HZS120 Precast Concrete Batching Plant is a professional stationary wet-type mixing station optimized for precast component production. With a theoretical output of 120m³/h and equipped with a standard JS2000 twin-shaft compulsory mixer, it delivers high uniformity, high precision, and stable continuous production for precast factories.

Different from ordinary RMC ready-mix plants that focus on fast transportation and pouring, the HZS120 precast version is specially upgraded for dry-hard concrete, high-strength concrete, low-slump precast formula, and multi-batch repeated production. It is the most popular medium-to-large production equipment for PC wall panels, staircases, manholes, bridge girders, and subway segments.

    Product Introduction

    Stable mass production and high cost-effectiveness: The HZS120 is the gold standard model for commercial concrete mixing plants, offering over 40% higher capacity than the HZS90 with no capacity bottlenecks. Compared to the HZS180/HZS240 large-scale plants, it requires lower investment, occupies less space, consumes less energy, and offers faster return on investment.

    JS2000: Heavy-duty, durable, and with a low failure rate: Supports 24/7 full-load, uninterrupted production year-round. Four layers of high-end sealing solve common industry problems such as grout leakage and shaft burnout. Wear parts have a longer lifespan, resulting in extremely low long-term commercial operation and maintenance costs.

    High level of intelligence and digitalization, extremely low labor costs: Fully automated one-button production, automatic data recording, and intelligent fault diagnosis significantly reduce labor and management costs, making it suitable for long-term, large-scale commercial operation.

    Strong compatibility: One machine can handle RMC ready-mixed concrete, PC precast concrete, RCC concrete, and high-strength concrete for large-scale infrastructure projects.

    Applicable Scenarios

    1.PC precast component factories (wall panels, stairs, balconies, slabs)

    2.Bridge precast beam yards, highway guardrail precast production

    3.Subway tunnel segment, pipe gallery, and municipal precast projects

    4.High-strength dry-hard concrete products (pavers, curbstones, manholes)

    5.Large-scale industrial precast parks requiring long-term stable batch production

    Shipping Protection

    We adopt standardized full-container loading procedures and multi-layer protective solutions tailored for long-distance sea shipment to guarantee intact equipment delivery. Before loading, our QC team fully inspects main units, accessories and electrical systems. We apply differentiated packaging including waterproof plastic film, foam wrapping and solid wooden cases based on component specifications. All goods are loaded and fixed in containers following international shipping standards with balanced weight distribution, tension binders and anti-collision foam pads. Final re-inspection with full photo & video records will be conducted before container sealing and port delivery.

    Brand Strength

    Core Brand Strength: Shandong Zeyu Heavy Industry is a professional manufacturer of mixing equipment, integrating R&D, production, sales, and service. It boasts standardized production workshops, a full set of precision machining equipment, and a comprehensive quality testing system. All mixing plants undergo multiple no-load and load test runs before leaving the factory. With years of experience in the industry, its products are widely used in key infrastructure projects both domestically and internationally. Leveraging stable equipment performance and reliable delivery services, it has accumulated a strong industry reputation and possesses the capability for customized large-scale engineering equipment, bulk delivery, and complete sets of equipment for overseas projects.

    Comprehensive After-Sales Support

    One-Stop Full-Cycle Service Guarantee

    - Free Initial Services: Free site planning, equipment selection, solution customization, and working condition adaptation guidance are provided. The optimal equipment configuration and matching screw conveyor system are matched according to the user's construction scenario.

    - Installation and Commissioning Services: A professional team is dispatched for installation, commissioning, and machine calibration. One-on-one training in operation, daily maintenance, and troubleshooting techniques are provided to ensure operators are proficient in operation.

    - Rapid After-Sales Response: Provides 24/7 online technical support, with a response time of 30 minutes for after-sales issues. Remotely resolves common problems such as system debugging, parameter settings, material blockage errors, and frequency converter speed control malfunctions; on-site handling for complex faults efficiently minimizes losses and avoids project downtime.

    HZS120 Precast Concrete Batching Plant PDF

    Choosing the Right Model

    Selecting the appropriate model depends primarily on your project's required concrete output. Smaller models like the HZS25 or HZS35 are cost-effective for rural or small municipal projects. In contrast, large-scale infrastructure such as high-speed rail hubs or major dams would require high-capacity models like the HZS180 or HZS240 

    Highlights of YHZS Series Concrete Batching Plants

    1 Highlights of YHZS Series Concrete Batching Plants

    Time-saving and efficient relocation

    The machine integrates aggregate batching, conveying, mixing, weighing, and electrical control modules, and comes with its own tractor frame and tires; it can be put into production within 1-3 days of arrival, and relocation only requires crane assistance, making it highly efficient and time-saving.

    2 Highlights of YHZS Series Concrete Batching Plants

    Uniform output and stable production capacity

    All models are equipped with a JS series twin-shaft mixer, with wear-resistant liners and thickened mixing blades, resulting in a short mixing cycle and strong homogeneity of the mixture. It can produce various grades of concrete, including dry-hard and plastic concrete.

    3 Highlights of YHZS Series Concrete Batching Plants

    Precise metering and easy operation

    Equipped with an industrial PLC control cabinet, it supports automatic/semi-automatic/manual modes, and has built-in functions such as multiple formula storage, automatic drop compensation, overload alarm, and production data recording. Aggregates, powders, water, and admixtures are weighed independently by gravity, resulting in low metering error and controllable production quality.

    4 Highlights of YHZS Series Concrete Batching Plants

    Durable and suitable for harsh outdoor conditions

    The entire frame is made of high-strength Q235 carbon steel with overall anti-rust coating treatment, making it sturdy and durable.

    5 Highlights of YHZS Series Concrete Batching Plants

    Adaptable to diverse construction scenarios

    The modules are flexible and can be freely combined with 50-100 ton vertical cement silos, LSY series tubular screw conveyors, and pulse dust collectors; they can also be matched with small dump trucks and concrete mixer trucks for material receiving.

    Tailored Concrete Solutions for Your Unique Projects

    We provide fully customizable concrete batching plants engineered to meet your project's specific demands. Recognizing that every project presents distinct challenges, we adapt our offerings—including production capacity, mixer selection, and automation level—to deliver tailored solutions that maximize performance and efficiency.

    Concrete Mixing Plant Parameters

    No. Name of parameter HZS60 HZS90 HZS120 HZS180 HZS240 HZS270
    1 Theoretical productivity 60 m³/h 90 m³/h 120 m³/h 180 m³/h 240m³/h 270m³/h
    2 Model of mixer JS1000 JS1500 JS2000 JS3000 JS4000 JS4500
    3 Mixing motor power 2×18.5kw 2×30kw 2×37kw 2×55kw 2×75kw 2×75kw
    4 Cycle period 60s 60s 60s 60s 60s 60s
    5 Volume of mixer 1000l 1500l 2000l 3000l 4000l 4500l
    6 Aggregate ≤80mm ≤80mm ≤80mm ≤80mm ≤80mm ≤80mm
    7 Volume of cement silo 4×100t 4×100t 4×200t 4×200t 4×300t 4×300t
    8 Capacity of batching plant 1600l 2400l 3200l 4800l 6400l 7200l
    9 Volume of aggregate bins 4×8 m³ 4×12m³ 4×20 m³ 4×25 m³ 4×30 m³ 4×30m³
    10 Quantity of aggregate 4 4 4 4 4 4
    11 Productivity of aggregate belt conveyor 250 m³/h 350 m³/h 500m³/h 750 m³/h 1200 m³/h 1200 m³/h
    12 Max. productivity of screw conveyor 40 t/h 80t/h 80 t/h 110t/h 160t/h 160t/h
    13 Unloading height 4.0m 4.0m 4.0m 4.0m 4.0m 4.0m
    14 Total power of the plant 150kw 164kw 210kw 268kw 363kw 363kw
    15 Measuring range and precision of aggregate (600-2000)g±2% (600-3000)g±2% (1000-3600)g±2% (1200-4000)g±2% (1600-6400)g±2% (1600-7200)g±2%
    16 Measuring range and precision of cement (200-600)g±1% (200-1000)g±1% (300-1800)g±1% (300-2400)g±1% (500-3000)g±1% (600-3200)g±1%
    17 Measuring range and precision of coal ash (100-400)g±1% (200-600)g±1% (200-900)g±1% (200-1200)g±1% (300-1500)g±2% (400-1600)g±2%
    18 Measuring range and precision of water (150-300)g±1% (200-500)g±1% (200-700)g±1% (200-1000)g±1% (300-1400)g±1% (360-1500)g±1%
    19 Measuring range and precision of admixture (20-60)g±1% (20-60)g±1% (30-100)g±1% (36-120)g±1% (36-120)g±1% (36-120)g±1%

    HZS90 Concrete Mixing Plant

    Optional features of ZEYU concrete batching plant

    Your investment in a concrete batching plant is crucial to your future production efficiency and business growth. Whether you are a ready-mixed concrete producer, engineering contractor, or precast component manufacturer, we are committed to translating your unique needs into leading-edge, efficient solutions.

    We understand that no two batching plants are exactly alike. Therefore, leveraging 18 years of experience focused on the global market and strong R&D capabilities, we offer far more than standard products; we provide deeply customized turnkey projects. From site planning to equipment selection, every solution we provide is designed to maximize your long-term return on investment.

    • Precise matching and productivity improvement

    • Reliability and intelligence based on international experience

      With 18 years of experience in international projects, we can integrate reliable technologies and intelligent control solutions, proven in complex operating conditions around the world, into your mixing plant to ensure stable operation and meet future challenges.
    • Ensure efficient operation of equipment under different climatic conditions

      We have established ZEYU brand concrete mixing plants in countries with both cold, dry climates and hot, humid climates (such as Russia, Mongolia, Saudi Arabia, and Thailand). We have extensive experience to ensure that our batching plants can operate efficiently in diverse climates.
    • Customized services for batching plants

      We offer customized nameplate and logo spraying services for concrete batching plant equipment. A concrete batching plant with your own company logo will be the best form of advertising.