Product Introduction
Mixing Unit: JS3000 heavy-duty twin-shaft forced mixer, dual drive motors, reinforced and thickened mixing cylinder. Supports thorough mixing of zero-slump dry-hard precast concrete, C40-C60 high-strength structural concrete, fiber-reinforced concrete, and special in-mold filled precast materials.
Aggregate Batching System: PLD4800 multi-bin aggregate batching machine, equipped with 4-5 independent aggregate storage silos and a high-power vibrator, effectively solving the problem of clogging by damp fine sand and stones.
Weighing Accuracy: Aggregate ±2%, cement/fly ash/mineral powder/water/admixtures ±1%. All materials use independent weighing hoppers, eliminating inaccurate flow meter measurement methods. Each batch of concrete ensures consistent strength and surface finish of precast components.
Powder Storage and Conveying System: Supports simultaneous storage and conveying of cement, fly ash, and mineral powder, equipped with multiple screw conveyors and a top pulse dust collector.
Water and Admixture Supply System: An independent clean water weighing tank and a micro-precision weighing system for liquid admixtures, enabling accurate dispensing of various high-performance additives required for high-standard precast components.
Control System: A multilingual PLC intelligent automatic control cabinet, storing multiple fixed precast component production formulas, supporting automatic moisture compensation, real-time data recording, fault self-diagnosis, and remote cloud monitoring.
Applicable Scenarios
1.Large-scale PC precast industrial parks for residential building components
2.Subway tunnel segment, comprehensive pipe gallery municipal precast factories
3.Highway & railway large bridge girder precast beam yards
4.High-strength concrete precast product factories (pavers, manholes, guardrails)
5.Large formal RMC ready-mix concrete factories with auxiliary precast component production lines
Shipping Protection
We adopt standardized full-container loading procedures and multi-layer protective solutions tailored for long-distance sea shipment to guarantee intact equipment delivery. Before loading, our QC team fully inspects main units, accessories and electrical systems. We apply differentiated packaging including waterproof plastic film, foam wrapping and solid wooden cases based on component specifications. All goods are loaded and fixed in containers following international shipping standards with balanced weight distribution, tension binders and anti-collision foam pads. Final re-inspection with full photo & video records will be conducted before container sealing and port delivery.
Brand Strength
Shandong Zeyu Heavy Industry Technology Co., Ltd. integrates independent R&D, intelligent production, global sales, and comprehensive after-sales service, providing one-stop mixing plant solutions for ready-mixed concrete batching plants, precast component factories, highways, water conservancy, and overseas infrastructure projects.
Zeyu is equipped with a complete set of in-house processing production lines and holds multiple independent patents for twin-shaft mixer seals, wear-resistant components, and high-precision weighing systems. All products comply with the ISO9001 quality management system and undergo 100% full-load testing before delivery.
Our product series covers stationary HZS series, mobile YHZS series, JS twin-shaft mixers, cement silos, and supporting environmental protection equipment, and we can provide customized designs for complex global construction environments.
With our own import and export qualifications, our products have been exported to more than 50 countries, including the Philippines, Russia, Saudi Arabia, the UAE, and South Africa. We provide 24/7 global technical support, ample supply of original parts, and long-term after-sales guarantees.
Comprehensive After-Sales Support
One-Stop Full-Cycle Service Guarantee
- Installation and Commissioning Services: A professional team is dispatched for installation, commissioning, and machine calibration. One-on-one training in operation, daily maintenance, and troubleshooting techniques are provided to ensure operators are proficient in operation.
- Rapid After-Sales Response: Provides 24/7 online technical support, with a response time of 30 minutes for after-sales issues. Remotely resolves common problems such as system debugging, parameter settings, material blockage errors, and frequency converter speed control malfunctions; on-site handling for complex faults efficiently minimizes losses and avoids project downtime.
HZS180Precast Concrete Batching Plant PDF
Choosing the Right Model
Selecting the appropriate model depends primarily on your project's required concrete output. Smaller models like the HZS25 or HZS35 are cost-effective for rural or small municipal projects. In contrast, large-scale infrastructure such as high-speed rail hubs or major dams would require high-capacity models like the HZS180 or HZS240
Time-saving and efficient relocation
The machine integrates aggregate batching, conveying, mixing, weighing, and electrical control modules, and comes with its own tractor frame and tires; it can be put into production within 1-3 days of arrival, and relocation only requires crane assistance, making it highly efficient and time-saving.
Uniform output and stable production capacity
All models are equipped with a JS series twin-shaft mixer, with wear-resistant liners and thickened mixing blades, resulting in a short mixing cycle and strong homogeneity of the mixture. It can produce various grades of concrete, including dry-hard and plastic concrete.
Precise metering and easy operation
Equipped with an industrial PLC control cabinet, it supports automatic/semi-automatic/manual modes, and has built-in functions such as multiple formula storage, automatic drop compensation, overload alarm, and production data recording. Aggregates, powders, water, and admixtures are weighed independently by gravity, resulting in low metering error and controllable production quality.
Durable and suitable for harsh outdoor conditions
The entire frame is made of high-strength Q235 carbon steel with overall anti-rust coating treatment, making it sturdy and durable.
Adaptable to diverse construction scenarios
The modules are flexible and can be freely combined with 50-100 ton vertical cement silos, LSY series tubular screw conveyors, and pulse dust collectors; they can also be matched with small dump trucks and concrete mixer trucks for material receiving.
Tailored Concrete Solutions for Your Unique Projects
We provide fully customizable concrete batching plants engineered to meet your project's specific demands. Recognizing that every project presents distinct challenges, we adapt our offerings—including production capacity, mixer selection, and automation level—to deliver tailored solutions that maximize performance and efficiency.
Concrete Mixing Plant Parameters
| No. | Name of parameter | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 | HZS270 |
|---|---|---|---|---|---|---|---|
| 1 | Theoretical productivity | 60 m³/h | 90 m³/h | 120 m³/h | 180 m³/h | 240m³/h | 270m³/h |
| 2 | Model of mixer | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 | JS4500 |
| 3 | Mixing motor power | 2×18.5kw | 2×30kw | 2×37kw | 2×55kw | 2×75kw | 2×75kw |
| 4 | Cycle period | 60s | 60s | 60s | 60s | 60s | 60s |
| 5 | Volume of mixer | 1000l | 1500l | 2000l | 3000l | 4000l | 4500l |
| 6 | Aggregate | ≤80mm | ≤80mm | ≤80mm | ≤80mm | ≤80mm | ≤80mm |
| 7 | Volume of cement silo | 4×100t | 4×100t | 4×200t | 4×200t | 4×300t | 4×300t |
| 8 | Capacity of batching plant | 1600l | 2400l | 3200l | 4800l | 6400l | 7200l |
| 9 | Volume of aggregate bins | 4×8 m³ | 4×12m³ | 4×20 m³ | 4×25 m³ | 4×30 m³ | 4×30m³ |
| 10 | Quantity of aggregate | 4 | 4 | 4 | 4 | 4 | 4 |
| 11 | Productivity of aggregate belt conveyor | 250 m³/h | 350 m³/h | 500m³/h | 750 m³/h | 1200 m³/h | 1200 m³/h |
| 12 | Max. productivity of screw conveyor | 40 t/h | 80t/h | 80 t/h | 110t/h | 160t/h | 160t/h |
| 13 | Unloading height | 4.0m | 4.0m | 4.0m | 4.0m | 4.0m | 4.0m |
| 14 | Total power of the plant | 150kw | 164kw | 210kw | 268kw | 363kw | 363kw |
| 15 | Measuring range and precision of aggregate | (600-2000)g±2% | (600-3000)g±2% | (1000-3600)g±2% | (1200-4000)g±2% | (1600-6400)g±2% | (1600-7200)g±2% |
| 16 | Measuring range and precision of cement | (200-600)g±1% | (200-1000)g±1% | (300-1800)g±1% | (300-2400)g±1% | (500-3000)g±1% | (600-3200)g±1% |
| 17 | Measuring range and precision of coal ash | (100-400)g±1% | (200-600)g±1% | (200-900)g±1% | (200-1200)g±1% | (300-1500)g±2% | (400-1600)g±2% |
| 18 | Measuring range and precision of water | (150-300)g±1% | (200-500)g±1% | (200-700)g±1% | (200-1000)g±1% | (300-1400)g±1% | (360-1500)g±1% |
| 19 | Measuring range and precision of admixture | (20-60)g±1% | (20-60)g±1% | (30-100)g±1% | (36-120)g±1% | (36-120)g±1% | (36-120)g±1% |
HZS90 Concrete Mixing Plant
Optional features of ZEYU concrete batching plant
Your investment in a concrete batching plant is crucial to your future production efficiency and business growth. Whether you are a ready-mixed concrete producer, engineering contractor, or precast component manufacturer, we are committed to translating your unique needs into leading-edge, efficient solutions.
We understand that no two batching plants are exactly alike. Therefore, leveraging 18 years of experience focused on the global market and strong R&D capabilities, we offer far more than standard products; we provide deeply customized turnkey projects. From site planning to equipment selection, every solution we provide is designed to maximize your long-term return on investment.
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Precise matching and productivity improvement
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Reliability and intelligence based on international experience
With 18 years of experience in international projects, we can integrate reliable technologies and intelligent control solutions, proven in complex operating conditions around the world, into your mixing plant to ensure stable operation and meet future challenges. -
Ensure efficient operation of equipment under different climatic conditions
We have established ZEYU brand concrete mixing plants in countries with both cold, dry climates and hot, humid climates (such as Russia, Mongolia, Saudi Arabia, and Thailand). We have extensive experience to ensure that our batching plants can operate efficiently in diverse climates. -
Customized services for batching plants
We offer customized nameplate and logo spraying services for concrete batching plant equipment. A concrete batching plant with your own company logo will be the best form of advertising.