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HZS50 Precast Concrete Batching Plant

HZS50

Precast Concrete Batching Plant

The HZS50 is a small, stationary wet-process periodic concrete batching plant with a theoretical hourly capacity of 50 cubic meters. The main unit is equipped with a JS1000 twin-shaft forced mixer. Positioned as a small to medium-sized stationary mixing plant, it combines the advantages of low investment, small footprint, and stable production capacity, making it a popular model for municipal engineering, rural housing construction, small precast component factories, and small to medium-sized infrastructure projects.

    Product Introduction

    1. Modular and compact design, small footprint

    The bucket elevator vertical feeding structure saves 40% of space compared to belt conveyor mixing plants; the entire machine is prefabricated and modular, allowing it to be loaded into standard containers for convenient land and sea transport and export to Mongolia, Central Asia, Southeast Asia, Africa, and other regions.

     

    1. Low investment cost and low operating energy consumption

    Suitable for small to medium-sized production capacity, direct factory supply offers significant price advantages; high-precision metering reduces raw material loss by more than 8%; wear-resistant parts extend the machine's service life and reduce later maintenance costs, making it suitable for small to medium-sized engineering contractors with limited budgets.

    3.Stable and reliable mixing quality

    Twin-shaft forced mixing ensures uniform concrete mixing and meets strength standards, satisfying the production needs of general commercial concrete, road engineering, and precast components.

    4.Strong environmental adaptability

    The entire machine is made of thickened rust-proof carbon steel, with a fully sealed weighing and feeding structure; optional fully enclosed dust removal and water circulation systems make it suitable for various construction environments, including the low temperatures and sandstorms of Mongolia, the high temperatures of the Middle East, and the rainy conditions of Southeast Asia.

     

    1. Fully automatic intelligent control, saving labor costs

    PLC fully automatic control significantly reduces labor costs; multi-language touch screen lowers the operating threshold for foreign workers.

    Applicable Scenarios

    Municipal Engineering: Urban road reconstruction and expansion, bridge substructure, pipeline and water conservancy, plaza foundation construction

    Residential Building Construction: Residential communities, villa clusters, rural construction projects

    Small Precast Plant: Production of concrete pipes, paving bricks, and precast wall panels

    Temporary Works: Tunnel supporting construction, mine support engineering

    Shipping Protection

    We adopt standardized full-container loading procedures and multi-layer protective solutions tailored for long-distance sea shipment to guarantee intact equipment delivery. Before loading, our QC team fully inspects main units, accessories and electrical systems. We apply differentiated packaging including waterproof plastic film, foam wrapping and solid wooden cases based on component specifications. All goods are loaded and fixed in containers following international shipping standards with balanced weight distribution, tension binders and anti-collision foam pads. Final re-inspection with full photo & video records will be conducted before container sealing and port delivery.

    Brand Strength

    Core Brand Strength: Shandong Zeyu Heavy Industry is a professional manufacturer of mixing equipment, integrating R&D, production, sales, and service. It boasts standardized production workshops, a full set of precision machining equipment, and a comprehensive quality testing system. All mixing plants undergo multiple no-load and load test runs before leaving the factory. With years of experience in the industry, its products are widely used in key infrastructure projects both domestically and internationally. Leveraging stable equipment performance and reliable delivery services, it has accumulated a strong industry reputation and possesses the capability for customized large-scale engineering equipment, bulk delivery, and complete sets of equipment for overseas projects.

    Comprehensive After-Sales Support

    One-Stop Full-Cycle Service Guarantee

    - Free Initial Services: Free site planning, equipment selection, solution customization, and working condition adaptation guidance are provided. The optimal equipment configuration and matching screw conveyor system are matched according to the user's construction scenario.

    - Installation and Commissioning Services: A professional team is dispatched for installation, commissioning, and machine calibration. One-on-one training in operation, daily maintenance, and troubleshooting techniques are provided to ensure operators are proficient in operation.

    - Rapid After-Sales Response: Provides 24/7 online technical support, with a response time of 30 minutes for after-sales issues. Remotely resolves common problems such as system debugging, parameter settings, material blockage errors, and frequency converter speed control malfunctions; on-site handling for complex faults efficiently minimizes losses and avoids project downtime.

    HZS50 Precast Concrete Batching Plant PDF

    Choosing the Right Model

    Selecting the appropriate model depends primarily on your project's required concrete output. Smaller models like the HZS25 or HZS35 are cost-effective for rural or small municipal projects. In contrast, large-scale infrastructure such as high-speed rail hubs or major dams would require high-capacity models like the HZS180 or HZS240 

    Highlights of YHZS Series Concrete Batching Plants

    1 Highlights of YHZS Series Concrete Batching Plants

    Time-saving and efficient relocation

    The machine integrates aggregate batching, conveying, mixing, weighing, and electrical control modules, and comes with its own tractor frame and tires; it can be put into production within 1-3 days of arrival, and relocation only requires crane assistance, making it highly efficient and time-saving.

    2 Highlights of YHZS Series Concrete Batching Plants

    Uniform output and stable production capacity

    All models are equipped with a JS series twin-shaft mixer, with wear-resistant liners and thickened mixing blades, resulting in a short mixing cycle and strong homogeneity of the mixture. It can produce various grades of concrete, including dry-hard and plastic concrete.

    3 Highlights of YHZS Series Concrete Batching Plants

    Precise metering and easy operation

    Equipped with an industrial PLC control cabinet, it supports automatic/semi-automatic/manual modes, and has built-in functions such as multiple formula storage, automatic drop compensation, overload alarm, and production data recording. Aggregates, powders, water, and admixtures are weighed independently by gravity, resulting in low metering error and controllable production quality.

    4 Highlights of YHZS Series Concrete Batching Plants

    Durable and suitable for harsh outdoor conditions

    The entire frame is made of high-strength Q235 carbon steel with overall anti-rust coating treatment, making it sturdy and durable.

    5 Highlights of YHZS Series Concrete Batching Plants

    Adaptable to diverse construction scenarios

    The modules are flexible and can be freely combined with 50-100 ton vertical cement silos, LSY series tubular screw conveyors, and pulse dust collectors; they can also be matched with small dump trucks and concrete mixer trucks for material receiving.

    Tailored Concrete Solutions for Your Unique Projects

    We provide fully customizable concrete batching plants engineered to meet your project's specific demands. Recognizing that every project presents distinct challenges, we adapt our offerings—including production capacity, mixer selection, and automation level—to deliver tailored solutions that maximize performance and efficiency.

    Concrete Mixing Plant Parameters

    Name of parameter HZS25 HZS35 HZS50 HZS75
    Theoretical productivity 25m³/h 35m³/h 50m³/h 75m³/h
    Model of mixer JS500 JS750 JS1000 JS1500
    Mixing motor power 18.5kw 30kw 2x18.5kw 2x30kw
    Cycle period 60s 60s 60s 60s
    Volume of mixer 500l 750l 1000l 1500l
    Aggregate ≤80mm ≤80mm ≤80mm ≤80mm
    Volume of cement silo 2x100t 2x100t 3x100t 3x100t
    Capacity of batching plant 800l 1200l 1600l 2400l
    Volume of aggregate bins 3×4 m³ 3×4 m³ 3×6 m³ 3×8 m³
    Quantity of aggregate 3 3 3 3
    Productivity of aggregate belt conveyor 100t/h 150t/h 200t/h 250t/h
    Max.productivity of screw conveyor 40t/h 40t/h 80t/h 80t/h
    Unloading height 1.6m 3.8m 4.0m 4.0m
    Total power of the plant 55kw 75kw 105kw 150kw
    Measuring range and precision of aggregate (1000-2000)≤±2% (1000-3000)≤±2% (1000-4000)≤±2% (1000-4000)≤±2%
    Measuring range and precision of cement (100-300)≤±1% (150-500)≤±1% (200-600)≤±1% (200-800)≤±1%
    Measuring range and precision of coal ash (100-300)≤±1% (100-400)≤±1%
    Measuring range and precision of water (100-200)≤±1% (100-300)≤±1% (100-450)≤±1% (100-600)≤±1%
    Measuring range and precision of admixture (0 - 20)≤±1% (0 - 20)≤±1% (10 - 50)≤±1% (10 - 50)≤±1%

    HZS50 Concrete Mixing Plant

    Optional features of ZEYU concrete batching plant

    Your investment in a concrete batching plant is crucial to your future production efficiency and business growth. Whether you are a ready-mixed concrete producer, engineering contractor, or precast component manufacturer, we are committed to translating your unique needs into leading-edge, efficient solutions.

    We understand that no two batching plants are exactly alike. Therefore, leveraging 18 years of experience focused on the global market and strong R&D capabilities, we offer far more than standard products; we provide deeply customized turnkey projects. From site planning to equipment selection, every solution we provide is designed to maximize your long-term return on investment.

    • Precise matching and productivity improvement

    • Reliability and intelligence based on international experience

      With 18 years of experience in international projects, we can integrate reliable technologies and intelligent control solutions, proven in complex operating conditions around the world, into your mixing plant to ensure stable operation and meet future challenges.
    • Ensure efficient operation of equipment under different climatic conditions

      We have established ZEYU brand concrete mixing plants in countries with both cold, dry climates and hot, humid climates (such as Russia, Mongolia, Saudi Arabia, and Thailand). We have extensive experience to ensure that our batching plants can operate efficiently in diverse climates.
    • Customized services for batching plants

      We offer customized nameplate and logo spraying services for concrete batching plant equipment. A concrete batching plant with your own company logo will be the best form of advertising.