High-Precision Automation & Control Systems
Modern Precast Concrete Batching Plants are equipped with advanced automation systems centered on Programmable Logic Controllers (PLC) and Human-Machine Interface (HMI) technologies . These systems ensure exceptional measurement accuracy, with tolerances for aggregates typically within ±2% and for cement, water, and additives within ±1% . This high precision is crucial for producing the consistent, high-quality concrete required for precast elements like beams, pipes, and panels . The automation extends to real-time monitoring and data management via SCADA systems, enabling recipe storage, automatic drop compensation, and production tracking. This minimizes human error, optimizes the entire batching and mixing process, and provides traceability for quality control, ensuring every batch meets strict specifications
Durable & Eco-Conscious Design
These plants are engineered with robust constructions, often using abrasion-resistant materials like high-manganese steel for mixer blades and liners to withstand the abrasive nature of dry-mix concrete commonly used in precast production, ensuring longevity and reliability in harsh operating conditions . Furthermore, they incorporate environmentally friendly features such as fully enclosed dust-proof designs, pulse bag dust removal systems, and wastewater treatment systems . These features significantly reduce dust emissions and water consumption, contributing to a cleaner production environment and helping plants comply with increasingly stringent environmental regulationse
Flexible Configuration for Precast Applications
A key advantage of these plants is their modular and adaptable design, which allows them to be customized for specific factory layouts and production needs, such as those for concrete pipes, paving bricks, or hollow-core slabs . They can be configured with different mixer types—such as twin-shaft, planetary, or pan mixers—to efficiently handle various concrete mixes, including dry-hard, plastic, and zero-slump concrete, which are essential for different precast products . This flexibility in design and configuration makes the plants suitable for a wide range of production scales, from small-batch specialty items to high-volume output for large infrastructure projects, providing precast manufacturers with a versatile and efficient solution
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Strong production capacity and stability
Stationary concrete batching plants have the production capacity to meet the large-scale concrete needs of construction projects and infrastructure activities. Their overall structure is highly stable, ensuring a continuous and reliable supply of high-quality concrete, effectively guaranteeing that the progress of large bridges, highways, and other projects is not affected by material supply issues.
High degree of automation and precise measurement
Stationary mixing plants are typically equipped with advanced automatic control systems, achieving automated control of the entire process or main processes from feeding, metering, mixing to unloading, with metering accuracy up to ±1%.
Excellent environmental performance
By adopting a fully enclosed or semi-enclosed structural design and installing efficient dust removal equipment, dust-generating points such as the mixing host and powder silos are sealed and dust is removed, greatly reducing dust emissions and minimizing environmental impact.
Good long-term economic performance
Its long service life, large production capacity, and high degree of automation allow for reduced unit product costs during long-term continuous production, demonstrating excellent long-term economic benefits. Especially for long-term, large-scale engineering projects, its economies of scale and operational efficiency advantages are significant.
Concrete Mixing Plant Parameters
| Name of parameter | Model | ||||
| YHZS35 | YHZS60 | YHZS90 | YHZS120 | YHZS180 | |
| Theoretical productivity | 35m3/h | 50m3/h | 75m2/h | 90m3/h | 150m3/h |
| Model of mixer | JS750 | JS1000 | JS1500 | JS2000 | MAO4500/3000 |
| Mixing motor power | 30kw | 2x18.5kw | 2x30kw | 2x37kw | 2x55kw |
| Cycle period | 60s | 60s | 60s | 60s | 60s |
| Volume of mixer | 750L | 1000L | 1500L | 2000L | 30001 |
| Aggregate | ≤80mm | ≤80mm | ≤80mm | ≤80mm | ≤80mm |
| Volume ofcement silo | 1x100t | 2x100t | 2x100t | 2x100t | 2x100t |
| Capacity of batching plant | 1200L | 1600L | 2400L | 3200L | 45001 |
| Volume of aggregate bins | 2x4m3 | 2x6m3 | 2x8m3 | 3x20m3 | 3x20m3 |
| Quantity of aggregate | 2 | 2 | 2 | 3 | 3 |
| Productivity of agg- regate belt conveyor |
150t/h | 200t/h | 250t/h | 500t/h | 750t/h |
| Max.productivity of screw conveyor |
40t/h | 80t/h | 80t/h | 80t/h | 80t/h |
| Unloading height | 3.8m | 3.8m | 3.8m | 4.0m | 4.0m |
| Total power ofthe plant | 75kw | 105kw | 150kw | 165kw | 182kw |
| Measuring range and precisionof aggregate |
(1000-3000)≤±2% | (1000-4000)≤+2% | (1000-4000)≤+2% | (80-3600)≤±2% | (80-5000)≤±2% |
| Measuring range and precision of cement |
(150-500)≤+1% | (200-600)≤+1% | (200-800)≤+1% | (400-1200)≤+1% | (400-1500)≤+1% |
| Measuring range and precision of coal ash |
(100-300)≤±1% | (100-400)≤±1% | (130-500)≤±1% | (130-600)≤±1% | |
| Measuring range and precision of water |
(100-300)≤+1% | (100-450)≤+1% | (100-600)≤+1% | (150-500)≤+1% | (150-700)≤+1% |
| Measuring range and precision of admixture |
(0-20)≤+1% | (10-50)≤±1% | (10-50)≤±1% | (15-60)≤±1% | (15-70)≤±1% |
Precast Concrete Batching Plant Gallery
Optional features of ZEYU concrete batching plant
Your investment in a concrete batching plant is crucial to your future production efficiency and business growth. Whether you are a ready-mixed concrete producer, engineering contractor, or precast component manufacturer, we are committed to translating your unique needs into leading-edge, efficient solutions.
We understand that no two batching plants are exactly alike. Therefore, leveraging 18 years of experience focused on the global market and strong R&D capabilities, we offer far more than standard products; we provide deeply customized turnkey projects. From site planning to equipment selection, every solution we provide is designed to maximize your long-term return on investment.
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Precise matching and productivity improvement
Our technical sales team will work closely with you, acting as your in-house experts, to recommend the optimal layout and equipment combination based on your specific raw materials, production targets, business plans, and site conditions, directly helping to improve production efficiency. -
Reliability and intelligence based on international experience
With 18 years of experience in international projects, we can integrate reliable technologies and intelligent control solutions, proven in complex operating conditions around the world, into your mixing plant to ensure stable operation and meet future challenges. -
Ensure efficient operation of equipment under different climatic conditions
We have established ZEYU brand concrete mixing plants in countries with both cold, dry climates and hot, humid climates (such as Russia, Mongolia, Saudi Arabia, and Thailand). We have extensive experience to ensure that our batching plants can operate efficiently in diverse climates. -
Customized services for batching plants
We offer customized nameplate and logo spraying services for concrete batching plant equipment. A concrete batching plant with your own company logo will be the best form of advertising.